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Standard TD04 Actuator vs Forge Actuator & Other Questions


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Currently I have a Forge actuator on my CT9 setup but will be fitting a TD04 next weekend if all goes well and have a few questions that I would be very grateful for an answer to.

Question 1 - Would I be better be better using the standard TD04 actuator or the forge one that's currently on the car?

Question 2 - What's the best way to make the bracket to hold it once the turbo has been rotated, just a piece of flat metal with holes drilled in it?

Question 3 - Is it possible to just cut the radiator mounts off at the bottom and weld them back in place to suit the civic radiator or will I need to buy/make a bracket & how do I secure the top of it?

Question 4 - Will the standard TD04 oil return/drain fit into the same hose as the ct9 did?

Question 5 - Do I need a new banjo bolt to bolt into the block or will the old one for the CT9 be fine (The turbo came with a banjo into the turbo so that side of the line is sorted)?

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Currently I have a Forge actuator on my CT9 setup but will be fitting a TD04 next weekend if all goes well and have a few questions that I would be very grateful for an answer to.

Question 1 - Would I be better be better using the standard TD04 actuator or the forge one that's currently on the car?

If you have got a forge actuator you may as well use that, in both cases though your bracket is going to be out of whack for the TD04 once you have rotated it. Your going to have to fabricate a bracket.

Question 2 - What's the best way to make the bracket to hold it once the turbo has been rotated, just a piece of flat metal with holes drilled in it?

Yes thats what i did, i think the ct9 bracket is a flat rectangle, just measure it and redrill a new hole to mount it, you will also need to drill the pin out as the pin is on the td04 turbo rather than the other way around on the ct9

Question 3 - Is it possible to just cut the radiator mounts off at the bottom and weld them back in place to suit the civic radiator or will I need to buy/make a bracket & how do I secure the top of it?

You can either reweld them (which i did) or you can buy the radiator mounting kit.

Question 4 - Will the standard TD04 oil return/drain fit into the same hose as the ct9 did?

yes

Question 5 - Do I need a new banjo bolt to bolt into the block or will the old one for the CT9 be fine (The turbo came with a banjo into the turbo so that side of the line is sorted)?

yes you will need a new banjo bolt and braided line, if you search on the forum you should be able to get the size and get one from ebay for a few quid

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Thanks very much mate just the answers I was looking for. Only other question I have is now that I have rotated turbo the outlet points towards the rad and the drain straight down, I was told on tgtt that you can cut up the ct9 hot piping that is removed and it will fit onto the TD04 outlet but in the pictures the outlet is pointing straight down which must mean the drain is facing back in towards the block?

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when you rotate it you undo both sides of the turbo, this way you can turn the oil dran so it points downwrds (this is a must) and then rotate your compressor housing to what ever direction is best to connect to your intercooler piping.

I bought some extra fittings from viperperformance and reused my ct9 fmic :) was a bit fildy but it worked a treat

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Ok adding a pic below this post to try and describe haha. Ok so I'm removing the big black circlip under them water feed pipes then using a soft mallet to knock the rusty looking exhaust bit down towards the floor then rotate and knock back up?

20120624_195929.jpg

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Done now man that clip is a nightmare, I used a pair of long nose pliers to shut it then jammed a screwdriver between one side of it and the housing then levered it up over the housing then ran the screwdriver right round it to pull it out, was a nightmare though. Next question is what's the best way to brace the decat?

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Yeah that was the plan think it would be easiest to bolt onto the car then tack it in place and weld it fully off the car. Just for fun I have another question for you haha. Been told a few ways to get the fmic piping routed but was wondering what way you did it? I was told to cut the existing CT9 hot side up and buy a 90 degree silicone hose and it would fit is this right and if so which size 90 degree do I buy (55mm?)? Thanks

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Yeah that helps alot so the pipe circled is the one that joins onto the one that bolt's to the turbo with the dump valve bit? Will it need cut at all to fit and will I need any new silicone at all or will the existing stuff do? Should be able to figure it out once I have it all stripped just want to make sure I have everything ready as I can't afford any downtime with the car.

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Ok that sounds good only thing then is I will be cutting the ends off that have the beading on them to hold the pipes on better but should be fine at 1 bar anyway. If you could post up on wed if it fitted ok and any problems you had that would be great. Thanks very much

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