5th popping out still?

[andauos]

Ive had the problem of 5th jumping out under load. Ive had the selector fork, syncro, hub and gearbox and engine mounts replaced. Its still jumping out any ideas?

[turbo Grant]

Could be a cable bending and not selecting 5th properly

[5e colin]

did you change the sugar cube on the selector arm ??

[german4efte]

hi, you have changed complete gearbox?

for me it seams to be a problem from Inside the gearbox. the only part which hold the gear at driving in his position is a little sprocket at the gearwheels inside the gearbox. the are slighly inclined to hold into each other at driving

example

http://golf3td.de/forum/download/file.php?id=1287&mode=view

you see the big gear, 5th. right ther under is little sprocket ringm this holds switching sleeve at driving. the little golden ring are the syncors. when you put in the 5th gear, the switching sleeve is moving up (over sprocket and syncro) and the gear is ok...

when the littel sprockets are worn gear will popp out

you need such part new and the switching sleeve

uper polished surface is for syncros,

lower you see the sprocketring. the up sharpened teath (at lower picture 1) are needed to put in the gear and

the lower part of the sprocketring (at lower picture 2) you need to hold the gear at place when driving.

the big lower teath ring is the gear

Edited June 29, 2014 by german4efte