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Major overboosting issue!!!!!


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I noticed recently my boost was creeping alarmingly high. Slowly creeping up to about 20 psi. Everytime I seen it creep past 12 psi j was right off the throttle. Now the gauge is flying up to the max (30 psi!!!) on full throttle. Again I've been driving it out of boost to be safe. What would be causing this? The actuator? The adjustable actuator fitted is quite rusty. What's the best plan of action. Help please!!!

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That does not sound good, If the actuator is rusty and not opening that would cause alot of over boosting. What about a little bit of wd40 around where the rod go into the the actuator (if it is sticking) ? and also un hook the actuator and see it can be moved with ease and agin wd40 if needed?

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Right well nothing so far. I got a video of it today too for folk to see how quickly it creeps
/>http://i92.photobucket.com/albums/l29/jordkil/4225e10b.mp4

I wonder if the bolt I put in the actuator arm is maybe too big and catching something stopping it opening?

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Looks to me like your getting unlimited boost! Which would sugest the actuator arm is not opening the wastegate it at all. Can you manually move the arm to open the wastegate?

If all the above moves freely you could have an issue with the vac pipes between the turbo and whatever boost controller you are using. Firstly check all vac lines are all still there and connected, check each pipe fully for splits or even burns. Let us know what you find.

Also what are you using to control boost and how is it plumbed in?

Edited by DavidAshton
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There isn't a boost controller plumbed in yet I'm awaiting a new solenoid. The vac pipes look fine as they are quite new. I have a new depo gauge that should arrive this week as that one is shite. I just disconnected the actuator arm and gave it a wiggle and pulled at it. It seems pretty fine to be honest. I can manually pull it about halfway while attached to the waste gate but then I run out of space for my hand. But the actuator arm itself pulls right out. I'll see on the drive home if it works again as I don't think the waste gate was opening at all :/

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Sorted it now the actuator was sticking. Still has creep but no where near as scary. Porting will sort that.

The turbo sounded like it was screaming its head off lol. New gauge should be here this week now!

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Glad you got it sorted. :thumbsup:

It may be worth fitting a new actuator just incase this happens again and you dont notice! I have also known the turbo - cat gasket get in the way of the wastegate flap so just take note when re fitting after porting your wastegate.

Edited by DavidAshton
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Yeah the gasket was over hanging a bit too much. I'll trim it down. Looking at getting a fresh actuator to be safe as the old one looks past it's time tbh. Thanks for the help folks!

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