Jump to content

Winter Project - Now Running TD04


Recommended Posts

  • Replies 91
  • Created
  • Last Reply

Top Posters In This Topic

Why didnt you just wire in the ep91 stalks to fit the 82 wiring?

We was thinking about it, but some how one of the 91 stalks snapped removing the dash so we didn't have much choice, the 82 stalks sit nicely and do the job just have to remember they're the other way round!

Link to post
Share on other sites

Big Progress today!

All head lights and side repeaters wires up. Wipers and washer motor wired up. Fan wires up, horn up and working. Dash back in and secure with the wiring fixed to the support bar. Rear lights sorted, Clocks back in how ever they needed a little 'trim' to make them fit in hole....

Head lights and side repeaters we're pretty simple to wire up, it was just a case of Turing the quad head light wiring back to normal h4's with dipped and main on one bulb.

Wipers we've now got fast wipe and intermittent wipe, as the 82 loom only has 4 wires to the wiper motor and the 91 wiper motor has 6 wires but that's good enough.

The fan we couldn't get to work of the coolant temp or fan sensor so we decided to run the fan of a switch to make it safer and more controllable.

Rear lights were easy, as it's was an import we just had to wire up the rear fog on a switch with a tell tail so it will go through the MOT.

We made a very basic dash pod to put the switchs and boost gauge. Battery's now in the boot aswell which fits nicely in the spare wheel we'll.

D05B7E36-01DD-4C73-AC3E-A2A4CE584C34.jpg

09D3BFEB-EEBB-4FA5-9DB2-70FC73E7D9A0.jpg

9DBD9ACB-C803-47AB-A755-B8CEF85733CE.jpg

A7AB9423-A2AD-4C95-8AE5-ED0E9FB07699.jpg

04E6B5C2-CD6E-4377-AA9D-94D39B4465BF.jpg

Next on the list is;

Sort out the brakes,

Get it lowered,

Set up the feuling,

And get some decent tyres as we're currently running Winter Tyres!

Edited by Budnbass
Link to post
Share on other sites

Been driving it around today and it's a fun little car! deffinatly has the potential to embarrass quite a few expensive cars! It's was quite obvious our main problem though was getting power down, the winter tyres just weren't cutting it! So these turned up this afternoon....

3CCC645C-665E-4842-8DFA-6BDE26B34A0A.jpg

BEF23325-CAB7-47C1-9F1B-85C57714655A.jpg

Yoko Ad08's we went for 205/50's to try and maximise grip, and the rears wernt to bad goodyear's so we'll leave them for the time being. From reading reviews apparently these are the ones to go for so we'll get them fitted in the morning and see what they're like.

Also ordered so more goodies but they'll be turning up later on this week.

Just out of curiosity what fuel pressure should it be set up too? We've got it at 2.5 atm

Link to post
Share on other sites

Awesome build man!

Absolutely rattling through this project.

Standard fuel pressure should be 2.3 bar

Cheers mate, yeah we're getting through it quick, might have to think about getting more power out of this to give us something to do!

Some more parts turned up today so we'll get them fitted and post some pics later on

Link to post
Share on other sites

For Reference decent tyres are the single most cost affective mod anyone can make on they're car, grip over power anyday! The difference these tyres have made is unreal, minimal wheel spin and you have the confidence is not going to send you in to the curb going round a corner.

From day one we always said we wernt to bothered how the outside of the car looked, but we thought we'd tidy it up abit so we didn't like complete idiots driving it around! Racing strips came off and we managed to get all the paint off down the side, there's just some black paint on the drivers door covering the rust. Ideally we're looking for a new door and bonnet but they're not essential right now.

As it was sitting like a monster truck we got some 40mm springs to drop it down to a nice hieght. Also got some new discs as the old ones were way past it!

1E98FA58-34F2-41C0-BAD2-10F43A1C8E2E.jpg

1E75D14D-2DCD-4133-A05E-FB9A792CB373.jpg

64A1588F-3875-4A1F-949C-B92B21E23280.jpg

40F0B567-0AD5-4E72-AE8D-24263EE48C5A.jpg

Oh and we thought we'd get the anti lift kit aswell apparently they make a big difference....

8E7BB9BA-DB96-48AC-9968-FEA8BAA94DB1.jpg

I think we might modify the back box some how so it fits under the bumper so when your behind it you can't see anything and it just looks standard.

Link to post
Share on other sites

Cheers fellas, it's been a fun build and it's deffinatly a fun car! We've been toying with the idea of going to the next step for more power, as it's not a daily we can push it to its limits and see what we can get out of it!

Link to post
Share on other sites

Got the anti lift kit fitted today, was a bit of a mission getting the old bushes off, glad it was up in the air as I wouldn't fancy doing them on the ground! Noticed the sump was leaking aswell so we got that off and gave that a coat of paint then sealing it up tomorrow then we'll see if it's any different with the anti lift kit.

BD2140AF-89B2-4B32-9308-1466E9202248.jpg

28AC1178-5994-47F6-8663-79C9F87C45D5.jpg

Link to post
Share on other sites

So now the cars been up and running problem free for a couple of weeks we've decided we need more power! We'll be going TD04 with external waste gate and emanate blue to control it. We'll be doing this over the next couple of weeks with the hope of it being up and running a for RWYB at Santa Pod on the 26th Feb.

Last week we got the rattle cans out and decided to tidy up the car, it looks much better now!

1703421D-2E19-4DC6-A148-AF775643639D.jpg

947E187F-A479-4528-BF54-67F58CC36B92.jpg

Where's the intercooler gone?!

Link to post
Share on other sites

Top work buddy, good to see you're not going down the body kit route. Bet it surprises a few people.

Cheers mate, I'm not keen on the Glanza Rep look, at the end of the day it was always meant to be a sleeper so the more NA it looks the better, hence the reason we sprayed the intercooler body colour. Found most of the parts we need for the next step so hopefully they'll be here with in the week.

Link to post
Share on other sites

Nice project, always enjoying reading budget cars building. Intercooler is only negative thing, why not putting it behind bumper, there is enough room if taking that hood support bracket away...

Link to post
Share on other sites

Nice project, always enjoying reading budget cars building. Intercooler is only negative thing, why not putting it behind bumper, there is enough room if taking that hood support bracket away...

Cheers mate, the idea was to have it behind the bumper but we started cutting then Before long we just thought fuck it well cut the hole lot out! we did take the support bar away but it meant the bonnet was flimsy and not very secure when driving so we put it back on. Ideally we're looking for a new osf door bonnet and front bumper so we could do it again but it'll do for the moment.

Injectors and fuel pump turned up today, few more things on the way this week and then we'll fit them all together.

Edited by Budnbass
Link to post
Share on other sites

These turned up today, fake HKS dump valve, Walbo fuel pump and had the injectors for a while off the top of my head think they're 370cc. Got the dump valve fitted. Will get the rest done this week. Got a TD04 set up on the way aswell 😉

6E44EAB7-511F-446E-8C2C-FD87E92BE150.jpg

FE1D9EF2-D313-4C85-8370-4F00B3F9078B.jpg

ED41CF5F-B9BD-47AB-BE47-91471F05DB36.jpg

Edited by Budnbass
Link to post
Share on other sites

BIG UPDATE!

We're now running TD04 and all relavent goodies to make More power!

TD04 and Toyosports manifold with down pipe,

External wastegate and screamer pipe,

370cc injectors,

High flow fuel pump,

And boost controller.

So for the past couple of weeks we've made major progress on this. CT9 was good and fun but as this is a project and not a daily good wasn't good enough! We brought a TD04, toyosports mani and down pipe for £100, the turbo needed rebuilding but wasn't too much of a problem. We decided to go external waste gate so we'd have more control of what boost we was running rather than relying on an actuator.

Whilst we had the exhaust manifold off we decided to paint the rocker cover and Intake manifold to tidy up the bay and make it all one colour with a black and blue scheme.

We've modified the back box to give it more of a sleeper look as before it was sticking out from the bumper now it's tucked up under neith pointing down. It's pretty loud but sounds good!

We had it running without the boost controller and its was crap worse than with a ct9, however after fitting the boost controller it was a completely different car! Currently it's running at 8psi and it's an animal, but it's over fuelling massively! Boost controllers sitting nicely where the clock used to be :)

Finally we've brought emanage Blue and hopefully itll be fitted by Monday. Apprently it's mapped at 1bar on a TD04 so we will fit it and see what happens. But TD04 is the way forward!

E72366AB-8735-45E5-9577-2717736AF02E.jpg

13559905-6E85-4CB6-A6A1-D30845CCE102.jpg

2E373EF8-0BFD-4BA2-B4EA-30B2C66795CA.jpg

7A7896B2-77D7-48A3-9BD2-EA4D090CD15E.jpg

CD7BC743-8D02-43FD-A644-60AFB89889A3.jpg

2E68366C-0EF4-4C01-9D64-055C86A790BE.jpg

Link to post
Share on other sites

Awesome work buddy. Really impressed with how far it's come in a short space of time

You'll be recieving a few pm'd in the next couple of weeks regarding wiring as all I can get hold of arm is ep82 looms 🙈🙈

Link to post
Share on other sites

Awesome work buddy. Really impressed with how far it's come in a short space of time

You'll be recieving a few pm'd in the next couple of weeks regarding wiring as all I can get hold of arm is ep82 looms 🙈🙈

Cheers mate, we're really impressed with how far the cars come along. Them pics aren't quite the fully finished article. Exhaust is painted and heat treated and all the underside has been cleaned and painted black so it's looking fresh! We also removed the sump cleaned and painted that and sealed it propperly as it leaking badly and so far the engines still bone dry.

Anytime mate, I've got 95% of the ep91 wiring diagrams and a fairly decent Ep82 wiring diagram. I'd be interested to try work out how to fit the 82 engine loom to a 91 interior loom as it would be a lot easier and you'd be able to keep the 91 interior completely standard and untouched.

Link to post
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.


×
×
  • Create New...