Sam44 Posted June 28, 2021 Share Posted June 28, 2021 (edited) im loving this. a great bunch of lads. i hope you are able to follow this. yeh you have a auto. this is really good news. apart from needing a flywheel to fit the E series crank and the 212mm 4efte/other toyota clutch. the auto ems/ecu is alot more advanced and uses a potentiometer on the throttle tps, from what im told these produce a really nice smooth power curve. from what im told i believe lukep on here was one of the first to do an auto conversion. message him for adivce. Edited June 28, 2021 by Sam44 Quote Link to post Share on other sites
Frankieflowers Posted June 28, 2021 Author Share Posted June 28, 2021 4 hours ago, RoyalDutchie said: 90105-10138 x6 for the bolts 13405-11060 For 4efte flywheel It is a good practice to replace the flywheel bolts. They cost around 1 euro depending on your Toyota dealer. The clutch you have won't fit the 4efe flywheel 200mm not compatible with 212mm clutch Thank you. Can you find me a flywheel and ship it to Milan? I only found one from a British shop and it’s insane insane price. Only bolts or like €50. The flywheel €200 and I don’t know why their shipment is 100 euros. I hope that someone can help me to buy bolts and 4efte flywheel. Quote Link to post Share on other sites
Frankieflowers Posted June 28, 2021 Author Share Posted June 28, 2021 8 hours ago, Claymore said: Which pump are you going to use the glanza one or the corolla one? The first idea was to keep the Corolla steering pump and try that mechanic adaption with a metal plate with a bolt welded. I asked for a drawing with measures or photo photo with measures to replicate it but my mechanic doesn’t feel safe with that. I need to use the car so I’m not gonna start to swap until I am sure that these main elements will work. So I thought about the pipes and to keep the 4EFTE steering pump. But the pumps are different and I don’t know how to adapt the Corolla pipe in the Starlet pump. Do you have an example of adapter I can buy for the high pressure insert? Quote Link to post Share on other sites
RoyalDutchie Posted June 28, 2021 Share Posted June 28, 2021 (edited) 1 hour ago, Frankieflowers said: Thank you. Can you find me a flywheel and ship it to Milan? I only found one from a British shop and it’s insane insane price. Only bolts or like €50. The flywheel €200 and I don’t know why their shipment is 100 euros. I hope that someone can help me to buy bolts and 4efte flywheel. Idworkz quotes about 350 imported to Italy. I think the flywheel isn't going to get cheaper than 200 euros ex vat and customs new. Only second hand could get you a cheaper flywheel. An option is to sell your current clutch(and accept the amount of euros you lose instead of buying a new flywheel), and try to get a uprate clutch for the 200mm flywheel of the corolla. Something like a stage 1 organic clutch which can handle 200nm which is plenty. @Sam44 Has some experience with uprated 4efe clutches if I'm correct? You will need to get your flywheel resurfaced if you go second hand or use your current one in most cases. Edited June 28, 2021 by RoyalDutchie Quote Link to post Share on other sites
Frankieflowers Posted June 29, 2021 Author Share Posted June 29, 2021 (edited) 3 hours ago, RoyalDutchie said: You will need to get your flywheel resurfaced if you go second hand or use your current one in most cases. I found it second hand for €128 (included shipment) but you’re telling me it has to be resurfaced? I would ise it with the new 212 mm clutch I have here. Do you mean it wouldn’t work well? I can spend €240 buying new OEM from Japan and it’ll include the bolts. I’ll buy it new if used won’t work. @Sam44let me know what you think. If I’ll buy it new I will return the 212 mm Blue Print clutch I bought in Milan. Edited June 29, 2021 by Frankieflowers Quote Link to post Share on other sites
Frankieflowers Posted June 29, 2021 Author Share Posted June 29, 2021 Here’s my major concern. I have the 1998 4EFE Corolla on one side and I have th 4efte ep91 automatic on the other. Both with air conditioning the Starlet with ABS. The Corolla E11 not. I have the uncut inside loom and the uncut fuse box engine bay loom and of course the ECU with loom from the Starlet. I have spoken to a lot of people and have read tons of threads of people who did it this way or that way. All I want is to know the fastest way to do it without keeping the car sitting there too long. Besides a few issues with the engine mechanics that are the steering pump connections to keep the 4efte pump in place without cutting and welding and the front intercooler that has no space whatsoever. I’ll figure that out after I swap. I asked some guys on Facebook to send me pictures from their Corolla E11 4efte conversions to see what they did with the steering pump and AC connection. The biggest concern is the loom. Which tested procedure should I go with? @Sam44 Quote Link to post Share on other sites
Sam44 Posted June 29, 2021 Share Posted June 29, 2021 (edited) ill send you that info very sson, ive been speaking with a lad that has converted 2x ae101 corollas. over the past couple of days . you can do a really nice and neat swap. are you wanting to use the 4efte original exhaust catalytic converter. this will be a problem with the front gearbox mount. the abs will not be a problem. and looking at the ac pumps and power steering it looks like they should just swap over. (4efte pipes into the e11 steering rack, the only ? here is the lenght, and e11 ac pipes into the 4efte pump, the pump off the e11 looks like it might swap over onto the 4efte also. if you could send me pictures of the 4efte and e11 ac pumps at different angles. also measure with string your power steering pipes on both from the steering rack and to and from the pump and bottle. im going to look at a e11 4efe in the breaker yard soon to get some pictures. the wiring is looking quite easy to. Edited June 29, 2021 by Sam44 Quote Link to post Share on other sites
Frankieflowers Posted June 29, 2021 Author Share Posted June 29, 2021 1 hour ago, Sam44 said: are you wanting to use the 4efte original exhaust catalytic converter. this will be a problem with the front gearbox mount. I will not use it. My guy is going to make a custom and I will use my Corolla cat. Quote Link to post Share on other sites
Frankieflowers Posted June 29, 2021 Author Share Posted June 29, 2021 1 hour ago, Sam44 said: m going to look at a e11 4efe in the breaker yard soon to get some pictures. Yes because the problem is that I didn’t tear apart the Corolla that I use every day. I am trying to be sure that wiring and mechanic steps are at point. The air conditioning is less than an issue because I think that I can swap them but the steering pump is important. Remember when we spoke about keeping the Corolla pump but needing to make a metal plate for the higher end bolt distance? That is something that I wanted to avoid and this is why I tried to keep the Corolla pipes and go in the FTE pump. Is there anyway to use connector adapters for the pipes. The high-pressure pipe needs a complete different adapter as you can see from the picture. Quote Link to post Share on other sites
Frankieflowers Posted June 29, 2021 Author Share Posted June 29, 2021 @RoyalDutchie@Sam44 do you guys have flywhell bolts measures? an example in the picture. This way I can ask the guy I know here to avoid shipment expenses from Japan. Thanks! Quote Link to post Share on other sites
Frankieflowers Posted June 29, 2021 Author Share Posted June 29, 2021 @RoyalDutchieYpu confirm that the 90105-10138 is a set of 6? Quote Link to post Share on other sites
Claymore Posted June 29, 2021 Share Posted June 29, 2021 (edited) 12 hours ago, Frankieflowers said: The first idea was to keep the Corolla steering pump and try that mechanic adaption with a metal plate with a bolt welded. I asked for a drawing with measures or photo photo with measures to replicate it but my mechanic doesn’t feel safe with that. I need to use the car so I’m not gonna start to swap until I am sure that these main elements will work. So I thought about the pipes and to keep the 4EFTE steering pump. But the pumps are different and I don’t know how to adapt the Corolla pipe in the Starlet pump. Do you have an example of adapter I can buy for the high pressure insert? 1 hour ago, Frankieflowers said: Yes because the problem is that I didn’t tear apart the Corolla that I use every day. I am trying to be sure that wiring and mechanic steps are at point. The air conditioning is less than an issue because I think that I can swap them but the steering pump is important. Remember when we spoke about keeping the Corolla pump but needing to make a metal plate for the higher end bolt distance? That is something that I wanted to avoid and this is why I tried to keep the Corolla pipes and go in the FTE pump. Is there anyway to use connector adapters for the pipes. The high-pressure pipe needs a complete different adapter as you can see from the picture. This is turning into a clusterfuck! We'll be here until Xmas. If your using the 4efte pump: The Corolla Power steering feed line from bottle to pump should fit the 4efte pump. The connections look the same in the pictures. No modification needed. Or make a hose. Blue circle on diagram. The Corolla low pressure return line from the rack to the bottle. Already in place and working. no modification needed. Red outline on diagram. The High pressure hose is the one that needs modification. Green outline. If using the corolla hose the 4efte pump fitting is different to the corolla. The 4efte pump is a banjo fitting and the corolla looks like a flare fitting. You will need an adapter on the pump to go from banjo thread to flare fitting. Grey circle on diagram If you use the 4efte high pressure hose the pump end is good but the rack end is wrong (assuming its long enough to reach the rack). From the diagram it looks like the corolla hose at the rack end is female thread and the 4efte hose end will be a male flare. So you will need an adapter to join 4efte male hose end to the male pipe fitting on rack. Orange circles on diagram. If you can't find an adapter you can cut the 2 hoses, use the 4efte pump end and the corolla rack end and have a hydraulic hose repair shop join the pieces together with a swaged / crimped hose repair joiner. Or have the hose shop make a custom hose for you. The best idea is to talk to a hydraulic hose repair shop (forklift trucks etc) and show them the pump and hoses and ask them what adapter you need. I don't think anyone on this forum has done this swap before so we are all learning together and trying our best but unless we know the exact fittings then we can't suggest one. The whole point in using the corolla pump was because it has the idle up valve on it to stop the engine losing revs whilst steering. If you use the 4efte pump you will lose this feature as it doesn't have one. Edited June 29, 2021 by Claymore Quote Link to post Share on other sites
RoyalDutchie Posted June 29, 2021 Share Posted June 29, 2021 2 hours ago, Frankieflowers said: @RoyalDutchie@Sam44 do you guys have flywhell bolts measures? an example in the picture. This way I can ask the guy I know here to avoid shipment expenses from Japan. Thanks! No measurements, but just like Jay wrote, only genuine ones(and arp ones) should be used with the right threadlock(I think it is blue). Toyota specifically developed bolts for the flywheel to prevent it from coming lose ones installed correctly. I wouldn't trust anything else to do the job and risk a failure. 1 hour ago, Frankieflowers said: @RoyalDutchieYpu confirm that the 90105-10138 is a set of 6? You need to buy 6 of them, Toyota sells them individually. Quote Link to post Share on other sites
RoyalDutchie Posted June 29, 2021 Share Posted June 29, 2021 10 hours ago, Frankieflowers said: I found it second hand for €128 (included shipment) but you’re telling me it has to be resurfaced? Depends on the flywheel, your mechanic should be able to determine if it is required. Resurfacing makes sure the flywheels surface is even. Quote Link to post Share on other sites
Sam44 Posted June 29, 2021 Share Posted June 29, 2021 i will do the drawing now for you. for the corrola power steering pump/bracket Quote Link to post Share on other sites
Frankieflowers Posted July 1, 2021 Author Share Posted July 1, 2021 On 6/29/2021 at 12:48 PM, RoyalDutchie said: No measurements, but just like Jay wrote, only genuine ones(and arp ones) should be used with the right threadlock(I think it is blue). Toyota specifically developed bolts for the flywheel to prevent it from coming lose ones installed correctly. I wouldn't trust anything else to do the job and risk a failure. You need to buy 6 of them, Toyota sells them individually. I bought six of them. Thank you Quote Link to post Share on other sites
Frankieflowers Posted July 1, 2021 Author Share Posted July 1, 2021 On 6/29/2021 at 3:53 PM, Sam44 said: i will do the drawing now for you. for the corrola power steering pump/bracket Thank you. If you could find the fuse blox connectors loose map with the connectors photos it would be amazing. It’s the 1.3 4efe 1998 Corolla E11. I cannot find it anywhere. Of course only the diagrams and fuse and reley list. Quote Link to post Share on other sites
Frankieflowers Posted July 1, 2021 Author Share Posted July 1, 2021 My concern is that the 4 glanza fuse box loom connectors that get into the cabin match the Corolla connectors. I have the ep82 connector siagram with pics and more, I don’t have it for the Corolla. EP82 connectors loom diagram http://www.toyotagtturbo.com/wiki/EP82wiring/EP82 Starlet Wiring and Connectors.pdf Corolla E11 4efe workshop http://toyota.aitnet.org/Toyota/Corolla/Corolla_E11_Haynes_Workshop_Manual.pdf I need to be sure the pins and wires are matching. Any Corolla fuse box engine bay and cabin loom diagram with connectors pictures? Quote Link to post Share on other sites
Frankieflowers Posted July 1, 2021 Author Share Posted July 1, 2021 How much Dexron II oil should I buy for the steering pump? Quote Link to post Share on other sites
candy_red Posted July 2, 2021 Share Posted July 2, 2021 1 liter should be enough to fill the system with some to spare. Quote Link to post Share on other sites
Frankieflowers Posted July 2, 2021 Author Share Posted July 2, 2021 57 minutes ago, candy_red said: 1 liter should be enough to fill the system with some to spare. I’ll have to buy 2 L to be sure. Thanks Quote Link to post Share on other sites
Frankieflowers Posted July 2, 2021 Author Share Posted July 2, 2021 On 7/1/2021 at 10:16 AM, Frankieflowers said: My concern is that the 4 glanza fuse box loom connectors that get into the cabin match the Corolla connectors. I have the ep82 connector siagram with pics and more, I don’t have it for the Corolla. EP82 connectors loom diagram http://www.toyotagtturbo.com/wiki/EP82wiring/EP82 Starlet Wiring and Connectors.pdf Corolla E11 4efe workshop http://toyota.aitnet.org/Toyota/Corolla/Corolla_E11_Haynes_Workshop_Manual.pdf I need to be sure the pins and wires are matching. Any Corolla fuse box engine bay and cabin loom diagram with connectors pictures? @Sam44@Claymore@RoyalDutchie Hi guys. Do you think you can help me find a connector map with pin description like the one linked above for the COROLLA E11 4efe 1.3? I need to match the 4efte ep91 glanza engine bay loom from with the cabin bay fuse box Corolla E11 females panel. I found one for the ECU but it’s not enough. hope you can help Quote Link to post Share on other sites
RoyalDutchie Posted July 3, 2021 Share Posted July 3, 2021 Your best option would be a "Toyota Corolla Electrical Wiring Diagram Service Manual". This manual should describe the connectors with schematic pictures. The Haynes manual also describes some circuits as you already told, but not as convenient as the Toyota workshop manuals. Quote Link to post Share on other sites
Frankieflowers Posted July 3, 2021 Author Share Posted July 3, 2021 3 hours ago, RoyalDutchie said: Toyota Corolla Electrical Wiring Diagram Service Manual" Can you find a link? I cannot find it anywhere? My Corolla is the EE110 Quote Link to post Share on other sites
RoyalDutchie Posted July 4, 2021 Share Posted July 4, 2021 18 hours ago, Frankieflowers said: Can you find a link? I cannot find it anywhere? My Corolla is the EE110 I cannot find a link for any, only a few on sale for different corolla models, not the EE11 with 4efe. Quote Link to post Share on other sites
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