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Actually it might be ok, the rats would just sense the pure evil of it and stay away. Like how they know when trouble is coming and feck off :)

I don't think there should be any rats in the workshop / garage though :) :)

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I don't think there should be any rats in the workshop / garage though :):)

There shouldn't be any rats in the workshop but there are! Seen a few scurry about and even caught a baby one with a ice cream tub, a stick and bit of string, almost died laughing! :)

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There shouldn't be any rats in the workshop but there are! Seen a few scurry about and even caught a baby one with a ice cream tub, a stick and bit of string, almost died laughing! :)

Hahaa, this just reminds me of..

Pedo_bear_trap_The_Best_of_Pedo_Bear-s630x654-42701.jpg

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  • 2 months later...

Im still about lurking in the shadows guys :D Just not posted since february :D Time has just flown past the last few months, would love to say i have secretly finished the buggy off but that is far from the truth!!!!! B)

Work has stopped on this for the time being, just don't have any time at the moment and thats only going to get worse. Me and the misses have been saving for a house for the last few years and a few weeks back we put in a offer on a little bungalow and will find out next week if we have it or not. Im pretty confident we will get it and finally have a house of our own. Now the bungalow we are looking at has rear access via a service road and a Garage at the bottom of the garden. Plan is to eventually extend it to a double garage/workshop so i can have my own space and work on my many ongoing projects i have. The problem is that the house is at the very top end of our budget and needs a LOT of work. Will be needing every penny we both earn over the coming months to sort the house out, let alone do anything else.

However, this is a step in the right direction and means that the buggy will eventually have a home to go to :D We have both been discussing what we can do to earn/get more money for the house and selling the buggy was mentioned as an option. However Sarah is aware that if she ever did make me sell the buggy then she has to live with me for the rest of her life and she said that she could not put up with me constantly reminding her of how she made me sell my dream car to buy a house so THE CAR IS STAYING!!!!!!

Also me and a guy from work have talked about spending a week touring around europe and what better to do it in then the buggy. This has given me more motivation and he has even started helping me out to see the buggy built. He works on the main desk at our work and although he is not very mechanically minded he is really helping out and actually motivating me pretty well. Im not saying your going to get weekly updates like before but i will try my hardest to crack on where and when i can. Would like to say this will be finished this year, or even next but i just don't know if thats possible with everything i have going on. However its not going anywhere so will get finished one day!!!!!!!!!!!

Jason B)

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Glad to see an update Jason :D

All the best with your home hunting dude.

Priorities are a must but we do have good faith you will have this finished in your own time, and to see it tour Europe would be something awesome B)

Have also left you some feedback for your custom work mate. Smiles all around on the shifting front! :D

All the best

Joz

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Thanks Guys, yes Sarah is pretty Awesome, wouldn't be with her if she wasn't :p

Will find out about the house tomorrow and then we will know where we stand! If we don't get this one we will be back to saving more money as there isn't much else out there at the moment. I think they will say yes but can't be certain :D Busy times ahead, but before the house sale goes through i might be able to get a few more updates done on the buggy :D

Jason :D

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:p I currently have £54.25 sat in ebay so i think i might buy a few more parts and that will give me some stuff to get on with for a bit.

Now what parts to buy????

start coolant lines?

sort handbrake?

battery cover/footrest?

Although i do have a few parts i can currently work on..........

mounting the front arch's

speedo wiring

sorting/cleaning up wiring on engine further

welding number plate brackets/etc

hmmmmmmmmmmmm.................. :D

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  • 2 weeks later...

Well, its been a while, who am i kidding its been flippin AGES!!!!!!!

*** Update ***

Well as most of you know the work on this has been VERY slow. What with breaking the lexus (STILL) keeping the mazda running and clean, house hunting, work, etc i just haven't had the time to do anything on this.

A guy from work recently got back from a week off where him and a mate just drived and camped across Europe and after seeing the pictures im dying to do something similar! I mentioned that i would love to do something similar in the buggy and he thought that sounded Amazing. I said that the mrs wouldn't want to go with me and by the time we got to Dover she would be ready to turn back. He said that he would go with me and be the co-pilot, to which i agreed! He is now dying to see the buggy finished and even though its a long way off is keen to help. He has been a LEGEND and has started coming into the workshop on his lunch breaks and helping out and even staying late some evenings with me to help out. He has kept me motivated and i owe this last update mainly to him!!!!

Started off by getting the MR2 (SW20) shortshifter fitted to the gear linkage.

DSC02233.jpg

After trying it fitted it was clear that its just not going to fit and eventually i refitted the standard version but with the aftermarket spacer fitted which gives the best feel and has reduced the movement also which is what i wanted :D

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Then my bro kindly donated these to the cause, haven't fitted them yet but will soon get them on there!

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Then decided to start mounting the front arch's. Every time i end up taking the cover off or moving the buggy i usually end up with them falling on the floor. Probably best to get them mounted then i guess :D

Started off with roughly fitting the brackets to the hub/brake and tacking them in place and then building them up from there........

DSC02249.jpg

Should have taken more pictures of the next part but i had to concentrate fully to get it done properly. After much head scratching it was however finally sorted. Took a while to work out the correct placement of the brackets as they need to sit in exactly the correct position to hold the arch's at the right angle but got it in the end.

Bracket welded up.........

DSC02268.jpg

the other side roughly tacked holding the arch in the correct position........

DSC02273.jpg

This picture shows how it fits to the arch, just 2x mate bolts. Very simple idea but it works and as the arch's are so thick they are nice and strong. Don't think this would have worked with the other thin style arch's.

DSC02278.jpg

This is the template i made to ensure the arch's sit in the correct position when fitted to meet the IVA regs, bit of a pain to use but it means they are correct. Have mounted them about 15mm from the tyre so look pretty slick as they are nice and close :D

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and all fitted in its final position........

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Looks so much better having the arch's in their final location and really helps visuaulise the front end more. So then attention was turned to continuingwith the front end. Paul (guy from work) has been doing this mainly himself and he has really worked hard.

More parts all hammered in place..........

DSC02270.jpg

and with the arch's fitted..........

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hard at work...........

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and roughly smoothed out and starting to add the filler, more currently on order...........

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Still need to build up the templates around the side but its getting close, then comes all the fibreglass work which takes all the time............... :(

Also started looking at the handbrake assembly, finally got my mk4 handbrake cables and after offering them up they didn't quite fit. So a quick filling and sanding later and they where good to go.........

DSC02293.jpg

with the cable fitted.........

DSC02292.jpg

and back on the buggy........

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After the first attempt at fixing the cables i have had to rethink the routing and need to change the brackets and modify the chassis ever so slightly but we are currently sorting this and should have updates soon :D

So how's that for an update then guys and gals?

On a side note after several offers and waiting for over 2 weeks me and my girlfriend have had our house offer accepted :D Have also sorted the mortgage as well and just need to exchange contracts and will hopefully get the keys in 3-4 weeks with any luck. We are both over the moon as this house has so much potential and will be awesome to finally have our own house. It has rear access via a small gravel road at the back and has a garage at the bottom of the garden. Its pretty run down but will do for the moment and plans are to later extend into a double garage/workshop. This is good news as the buggy will now have a dedicated living space. However now comes the bad news with this! The house needs a LOT of work!!!! We have maxed out all our money with the deposit but it means the mortgage repayments are now £130 cheaper a month which was just too good to miss! I now wont be buying anything for the buggy for quite some time but will be concentrating on getting the house sorted. I reckon it will be at least 3-4 months before we even move in, it needs that much work. Anyway, it had to be done and is the correct thing to do in the grand scheme of things.

Sorry for the HUGE update, so what do people think?

Jason :D

Oh, and the Lexus is now soon to be scrapped as its just getting in the way now and needs to go.

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Looks amazing mate :(

Good news on the house and as you said it will be awsome when its all done and the buggy has somewhere to live :D

Look forward to more news :D

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Look forward to more news :D

Thanks Guys :p Im well happy with the work

If you want more news Sparky i will need parts :p:D Like a ECU Loom Connector maybe??? :lol::D

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Jason got to say this is by far the best build thread ever! Keep up the good work, I always look forward to the updates :D

and yes the house was a great idea, even if you are skint at the minute!!, congrats on buying it!

On it.................. ;)
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Jason got to say this is by far the best build thread ever! Keep up the good work, I always look forward to the updates ;)

and yes the house was a great idea, even if you are skint at the minute!!, congrats on buying it!

Thanks Dude! :D Always nice to have comments like this. House was the right thing to do, still trying to sort the completion date but its getting there. Once i have the house sorted and done i can get back on the buggy, although it won't be for a long time yet.

Jason :p

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Yeah i was skint when i bought my first one too, but once your past that it gets better not to mention you can work on fixing up the garage for the buggys home :rolleyes:

I bought mine about 17months ago and im looking to build a double garage with an annex ontop to house all my car stuff, looks brilliant but i need to get £20k from somewhere to build it ;)

Thanks Dude! :p Always nice to have comments like this. House was the right thing to do, still trying to sort the completion date but its getting there. Once i have the house sorted and done i can get back on the buggy, although it won't be for a long time yet.

Jason :p

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  • 2 weeks later...

*** Little Update ***

Well as we still don't have a completion date on the house a bit more progress has been made on the buggy :p

Again i need to say a big thankyou to Paul from my work as he has been awesome and has continued working away like a machine and is down in the workshop every lunch time to work on the buggy.

He has almost finished off adding the foam to the ply templates and i now only have to make a few more parts and its on to the long job of filling, sanding, filling, sanding etc........

DSC02361.jpg

DSC02365.jpg

This won't be the final shape but is just the template, after i have fibreglassed the mould i can shape the ends better.

We then started working on finishing off the handbrake. First thing to do was to remove 2 of the fillet triangles as they where in the way, they will be replaced later in a slightly differnt place.

DSC02342.jpg

Cables where then roughly routed from the calipers to the handbrake lever......

DSC02344.jpg

Space is going to be really tight around that area as most of the wiring all goes down the middle part.

Then had to work out how to make and mount the bracket that holds the gear cables in place, luckily the gearbox is just in the right position and there are a few bolt holes spare so i made a bracket that mounts directly to it.

DSC02346.jpg

Handebrake cables are now nice and secure. We connected it all up and after a small modification to the handbrake lever its all done and in place.

DSC02294.jpg

Just need to add a few clips to the back to hold the cables in place and its there.

Then turned attention to sorting out the rear camber, the camber adjusters where maxed out and the camber was still shockingly bad. So took the adjusters off the back and modified then slightly so that they can now be adjusted to get the camber spot on.

Don't really have any pictures before we modified it but here's what it looks like now, its just been done by eye at the moment but will be setup properly later on.

DSC02351.jpg

Then decided to look at mounting the air filter. Was going to just have the filter come straight out the side of the frame but don't think Vosa will like that and it would be in front of the rear wheel so would get covered in crap when driving about. Decided to push it back ever so slightly but it means the side scoop will feed cool air directly onto it.

Welded bracket directly to the frame, turbo can be seen in the background, still need some sort of humped hose to go over the oil filter but its getting there.

DSC02354.jpg

with the filter added.......

DSC02358-1.jpg

air scoop feeds directly onto it.........

DSC02360.jpg

And thats it for the moment, well sort of, been sorting a few other parts out. Got a huge tub of bodyfiller on the way to start filling out the nose cone shape. Going to take ages to sort out but worth it in the end.

Then im also in the process of getting the driveshafts made, whoop whoop! Have a contact from 16v mini forum and have confirmed he can make them. Just need to measure up and clean them up slightly and then they are getting sent off to be made :p Will be good to have this done as it means im that little bit closer to the finish line. Will probably get them cryo treated so they are a bit stronger ;)

Well thats it for the moment........... more coming soon :p

Jason :D

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